COMPUTER CONTROLLED ELECTRO PNEUMATIC TRAINER KIT WITH PLC
Key Features of Advanced Electro Pneumatic Trainer Kit
- Simulation Mode in electro pneumatic kits
- Software from IRAI France
- Dynamic Ladder Diagram Updation
- Complete Flexibility in PLC operation
- Online Simulation of Pneumatic circuits
- Online simulation and updation of PLC Programs
- Authorized manufacturers, suppliers, exporters and dealers
- Completely controlled through computer / software
- Compatible with Siemens / Allen Bradley / Mitsubishi PLC
- Pneumatic components from Reputed brands such as SMC / Festo
- Aluminium Alloy mounting panel for quick mounting and dismounting
- Pneumatic circuits can be designed in software and the same can be demonstrated on training kit.
Features of Electro Pneumatic Trainer Kit
- Introduction to Pneumatics
- Fundamentals of Pneumatics
- Basic Requirement of Pneumatic
- Introduction to Pneumatic Components
- Introduction to Pneumatic symbols and circuits
- Simulation of Pneumatic Circuits on AutomSIM Software
Prestigious Customers of Electro Pneumatic Trainer Kit
- Maruti Suzuki CDC (Capability Development Center)
- Ministry of MSME
- Indo German Tool Room (IGTR)
- IL&FS – National Skill Development Center
- National Institute of Technology – Warangal
- MSME Mumbai
List of Components
| List of Components for Electro Pneumatic Training Kits (Basic and Advance) | ||||||
| Component | Quantity | Make | ||||
| Basic | Advance | |||||
| Trolley (Aluminum Channel) with frame & caster wheels with Brake (Loadcapacity: 400 Kg) | 1 | 1 | Reputed make | |||
| Compressor (50 LPM, 8 Bar, 24 Liter Tank Capacity) | 1 | 1 | Festo / Elgi | |||
| Single acting cylinder (Stroke: 50 mm, with One Way Flow Control Valve) | 1 | 1 | SMC / Festo | |||
| Double acting cylinder (Stroke: 200mm, with One Way Flow Control Valve) | 1 | 3 | SMC / Festo | |||
| Two Pressure Valve | 1 | 2 | SMC / Festo | |||
| Shuttle Valve | 1 | 3 | SMC / Festo | |||
| Quick Exhaust Valve | 1 | 1 | SMC / Festo | |||
| Three Way Two Position Knob Operated Direction Control Valve (NC Type) | 2 | 2 | SMC / Festo | |||
| Three Way Two Position Roller Operated Direction Control Valve (NC Type) | 2 | 2 | SMC / Festo | |||
| Three Way Two Position Pilot Operated Direction Control Valve (NC Type) | × | 1 | SMC / Festo | |||
| Three Way Two Position Solenoid Operated Direction Control Valve (NC Type) | × | 1 | SMC / Festo | |||
| Push Button 3 Port Valve (NC Type) | 1 | 1 | SMC / Festo | |||
| Five Way Three Position Lever Operated Direction Control Valve | 1 | 1 | SMC / Festo | |||
| Five Way Three Position Double Solenoid Direction Control Valve | × | 1 | SMC / Festo | |||
| Five Way Three Position Double Pilot Direction Control Valve | 1 | 1 | SMC / Festo | |||
| Five Way Two Position Single Pilot Direction Control Valve | 1 | 1 | SMC / Festo | |||
| Five Way Two Position Double Pilot Direction Control Valve | 1 | 3 | SMC / Festo | |||
| Five Way Two Position Lever Operated Direction Control Valve | 1 | 1 | SMC / Festo | |||
| Five Way Two Position Single Solenoid Direction Control Valve | × | 1 | SMC / Festo | |||
| Five Way Two Position Double Solenoid Direction Control Valve | × | 4 | SMC / Festo | |||
| Three Way Two Position Time Delay Valve | × | 2 | SMC / Festo | |||
| Pneumatic motor | × | 1 | SMC / Festo | |||
| Two way Flow control valve | 1 | 1 | SMC / Festo | |||
| Vacuum generator with Vacuum clamp | × | 1 | SMC / Festo | |||
| FRL Unit (Filter Regulator & Lubricator) | 1 | 1 | SMC / Festo | |||
| Pressure Regulator | × | 1 | SMC / Festo | |||
| Pressure Switch with Digital set point | × | 1 | SMC / Festo | |||
| Pressure Line Manifold | 1 | 1 | SMC / Festo | |||
| Isolator Block | 1 | 1 | SMC / Festo | |||
| Electrical Control Panel 1 Set as per DIN standard | × | 1 | Reputed Make | |||
| Proximity Sensors (Test Voltage 30 V DC max) | × | 12 | Omron / Contrinex | |||
| Quick Push Pull connector | As Per Requirement | As Per Requirement | SMC / Festo | |||
| Plastic Tubing ( PU6) | As Per Requirement | As Per Requirement | SMC / Festo / Reputed Make | |||
| PLC with 18 Input and 12 Output with Modbus communication and PLC Ladder download facility | × | 1 | Siemens (S7 200 Smart) | |||
| Intel Mother board Computer with 21 inch LED Monitor | 1 | 1 | Reputed make | |||
| Automation Module | ||||||
| Press Application | ||||||
| Double acting cylinder (Stroke: 200mm, with One Way Flow Control Valve) | × | 1 | SMC / Festo | |||
| Proximity Sensors (Test Voltage 30 V DC max) | × | 1 | SMC / Festo | |||
| Mushroom Switch (Electrically Operated) | × | 2 | SMC / Festo | |||
List of Experiments
| List of Components for Electro Pneumatic Training Kits (Basic and Advance) | |||
| Sr. No. | Experiment | Basic | Advance |
| 1 | Study of Pressure Regulator and Air Lubricator | Yes | Yes |
| 2 | Physical fundamentals of Pneumatics | Yes | Yes |
| 3 | Study of Air Compressibility, Humidity Effect & FAD Calculation Of Compressor | Yes | Yes |
| 4 | Operation of Single Acting Cylinder with 3/2 Knob Operated DCV | Yes | Yes |
| 5 | Operation of Double Acting Cylinder by 5/3 Lever Operated DCV | Yes | Yes |
| 6 | Speed Control of Double Acting Cylinder with Flow Control (Meter In) | Yes | Yes |
| 7 | Speed Control of Double Acting Cylinder with Flow Control (Meter Out) | Yes | Yes |
| 8 | Pneumatic AND Gate Operation | Yes | Yes |
| 9 | Pneumatic OR Gate Operation | Yes | Yes |
| 10 | Operation of Single Acting Cylinder with AND Gate and 3/2 Way DCV | Yes | Yes |
| 11 | Operation of Pneumatic Motor with Speed Regulator | Yes | Yes |
| 12 | Operation of Pneumatic Motor with AND Gate and 3/2 Way Direction Control Valve | Yes | Yes |
| 13 | Operation of Double Acting Cylinder through Control Valve Momentary Trigger | Yes | Yes |
| 14 | Study of Quick Exhaust Valve | Yes | Yes |
| 15 | Study of Vacuum Clamp | Yes | Yes |
| 16 | Pick and Place with Vacuum Clamp | Yes | Yes |
| 17 | Operation of Two Cylinders in Series | Yes | Yes |
| 18 | Operation of Two Cylinders in Parallel | Yes | Yes |
| 19 | Operation of 5/2 Way Single Pilot Operated Direction Control Valve | Yes | Yes |
| 20 | Operation of 5/2 Way Double Pilot Operated Direction Control Valve | Yes | Yes |
| 21 | Two Step Speed Control of Double Acting Cylinder | Yes | Yes |
| 22 | Two Step Speed Control of Pneumatic Motor | Yes | Yes |
| 23 | Sequencing of D A Cylinder with Pneumatic Motor | Yes | Yes |
| 24 | Sequencing of D A Cylinder with S A Cylinder | Yes | Yes |
| 25 | Introduction to Pressure Switch | Yes | Yes |
| 26 | Introduction to Relay and Contactor | Yes | Yes |
| 27 | Introduction to Sensors | Yes | Yes |
| 28 | Introduction to Programmable Logic Controller review | Yes | Yes |
| 29 | Timer, Counter instructions in PLC | Yes | Yes |
| 30 | PLC Registers & Compare Function | Yes | Yes |
| 31 | Continuous Operation of Single Acting Cylinder with Single Solenoid Valve | No | Yes |
| 32 | Continuous Operation of Double Acting Cylinder with Single Solenoid Valve | No | Yes |
| 32A | Operation of Double Acting Cylinder with Single Solenoid Valve | No | Yes |
| 33 | Continuous Operation of Single Acting Cylinder with 3/2 Position Single Sol valve – AND Gate | No | Yes |
| 34 | Continuous Operation of Single Acting Cylinder with 3/2 Position Single Sol valve – OR Gate | No | Yes |
| 35 | Continuous Operation of Double Acting Cylinder with 5/2 Single Sol valve – AND Gate | No | Yes |
| 36 | Continuous Operation Of Double Acting Cylinder With 5/2 Double Solenoid Valve – OR Gate | No | Yes |
| 37 | Continuous Opertion Of Double Acting Cylinder With 5/2 Double Solenoid Valve – AND Gate | No | Yes |
| 38 | Continuous Opertion Of Double Acting Cylinder With 5/2 Double Solenoid Valve – NOR Gate | No | Yes |
| 39 | Opertion Of Double Acting Cylinder With 5/3 Double Solenoid Valve – NAND Gate | No | Yes |
| 40 | Introduction to UP / DOWN Counters | No | Yes |
| 41 | NOR gate operation with electrical switches to operate double acting cylinder | No | Yes |
| 42 | Operation of Air Motor with Timer using 3 way 2 position Single Solenoid Valve | No | Yes |
| 43 | Sequencing Of Two Cylinders ( A+ B+) ; (A- B-) | No | Yes |
| 44 | DA Cylinders A & B Move Forward And Reverse For 3 Cycles, Then Pneumatic Motor Operates For 5 Sec | No | Yes |
| 45 | Operation Of Double Acting Cylinder With Double Solenoid Valve With ON Time Delay | No | Yes |
| 46 | Operation of Double Acting Cylinder with Single Solenoid Valve With OFF Time Delay | No | Yes |
| 47 | Continuous Operation of Double Acting Cyl With Double Solenoid Valve snd DOWN Counter | No | Yes |
| 48 | Continuous Operation of Double Acting Cylinder with 5/2 Double Solenoid Valve and UP Counter | No | Yes |
| 49 | Sequencing Of Three Cylinders A+ B+ C+ , C- B- A- | No | Yes |
| 50 | Sequencing Of Three Cylinders A+ B+ C+ ( C- B- A- ) With Time Delay | No | Yes |
Hydraulic - Pneumatic Circuit Design and Simulation Software
IRAI Software Features
- Circuits can be simulated in the softwareCircuits can be simulated in the software
- Pneumatic Circuits can be designed / constructed in Automgen software
- The same circuits can be performed on Hytech – Pneumatic training kit directly through software
- Library of the software contains more than 4000 hydraulic components
- PLC ladder diagram can be designed and dynamically updated in Siemens / ABB / OMRON PLC
- Vital parameters such as flow rate / pressure can be tested at various points in the circuit
- Validity of Automgen software is Perpetual (Valid for lifetime)
Optional Accessories
- Pneumatic Wall Charts
- Classroom Teaching Material
- Basic Level
- Advance Level
- Automation Modules
- Sorting Conveyor
- Press Application
