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COMPUTER CONTROLLED ELECTROPNEUMATIC TRAINER KIT WITH PLC

Key Features of Advanced Electro Pneumatic Trainer Kits:

  • Simulation Mode
  • Software from IRAI France
  • Dynamic Ladder Diagram Updation
  • Complete Flexibility in PLC operation
  • Online Simulation of Pneumatic circuits
  • Online simulation and updation of PLC Programs
  • Completely controlled through computer / software
  • Compatible with Siemens / Allen Bradley / Mitsubishi PLC
  • Pneumatic components from Reputed brands such as SMC / Festo
  • Aluminium Alloy mounting panel for quick mounting and dismounting
  • Pneumatic circuits can be designed in software and the same can be demonstrated on training kit.

Features of Basic Pneumatic Trainer Kit:

  • Introduction to Pneumatics
  • Fundamentals of Pneumatics
  • Basic Requirement of Pneumatics
  • Introduction to Pneumatics Components
  • Introduction to Pneumatics symbols and circuits
  • Simulation of Pneumatics Circuits on AutomSIM Software

Prestigious Customers:

  • Maruti Suzuki CDC (Capability Development Center)
  • Ministry of MSME
  • Indo German Tool Room (IGTR)
  • IL&FS – National Skill Development Center
  • National Institute of Technology – Warangal
  • MSME Mumbai

List of Components

List of Components for Pneumatic Training Kits (Basic and Advance)
Component Quantity Make
Basic Advance
Trolley (Aluminum Channel) with frame & caster wheels with Brake (Loadcapacity: 400 Kg) 1 1 Reputed make
Compressor (50 LPM, 8 Bar, 24 Liter Tank Capacity) 1 1 Festo / Elgi
Single acting cylinder (Stroke: 50 mm, with One Way Flow Control Valve) 1 1 SMC / Festo
Double acting cylinder  (Stroke: 200mm, with One Way Flow Control Valve) 1 3 SMC / Festo
Two Pressure Valve 1 2 SMC / Festo
Shuttle Valve 1 3 SMC / Festo
Quick Exhaust Valve 1 1 SMC / Festo
Three Way Two Position Knob Operated Direction Control Valve (NC Type) 2 2 SMC / Festo
Three Way Two Position Roller Operated Direction Control Valve (NC Type) 2 2 SMC / Festo
Three Way Two Position Pilot Operated Direction Control Valve (NC Type) × 1 SMC / Festo
Three Way Two Position Solenoid Operated Direction Control Valve (NC Type) × 1 SMC / Festo
Push Button 3 Port Valve (NC Type) 1 1 SMC / Festo
Five Way Three Position Lever Operated Direction Control Valve 1 1 SMC / Festo
Five Way Three Position Double Solenoid Direction Control Valve × 1 SMC / Festo
Five Way Three Position Double Pilot Direction Control Valve 1 1 SMC / Festo
Five Way Two Position Single Pilot Direction Control Valve 1 1 SMC / Festo
Five Way Two Position Double Pilot Direction Control Valve 1 3 SMC / Festo
Five Way Two Position Lever Operated Direction Control Valve 1 1 SMC / Festo
Five Way Two Position Single Solenoid Direction Control Valve × 1 SMC / Festo
Five Way Two Position Double Solenoid Direction Control Valve × 4 SMC / Festo
Three Way Two Position Time Delay Valve × 2 SMC / Festo
Pneumatic motor × 1 SMC / Festo
Two way Flow control valve 1 1 SMC / Festo
Vacuum  generator with Vacuum clamp × 1 SMC / Festo
FRL Unit (Filter Regulator & Lubricator) 1 1 SMC / Festo
Pressure Regulator × 1 SMC / Festo
Pressure Switch  with Digital set point × 1 SMC / Festo
Pressure Line Manifold 1 1 SMC / Festo
Isolator Block 1 1 SMC / Festo
Electrical Control Panel 1 Set as per DIN standard × 1 Reputed Make
Proximity Sensors (Test Voltage 30 V DC max) × 12 Omron / Contrinex
Quick Push Pull connector As Per Requirement As Per Requirement SMC / Festo
Plastic Tubing ( PU6) As Per Requirement As Per Requirement SMC / Festo / Reputed Make
PLC with 18 Input and 12 Output with Modbus communication  and PLC  Ladder download facility × 1 Siemens (S7 200 Smart)
Intel Mother board Computer with 21 inch LED Monitor 1 1 Reputed make
Automation Module
Press Application
Double acting cylinder  (Stroke: 200mm, with One Way Flow Control Valve) × 1 SMC / Festo
Proximity Sensors (Test Voltage 30 V DC max) × 1 SMC / Festo
Mushroom Switch (Electrically Operated) × 2 SMC / Festo

List of Experiments

List of Components for Pneumatic Training Kits (Basic and Advance)
Sr. No. Experiment Basic Advance
1 Study of Pressure Regulator and Air Lubricator Yes Yes
2 Physical fundamentals of Pneumatics Yes Yes
3 Study of Air Compressibility, Humidity Effect & FAD Calculation Of Compressor Yes Yes
4 Operation of Single Acting Cylinder with 3/2 Knob Operated DCV Yes Yes
5 Operation of Double Acting Cylinder by 5/3 Lever Operated DCV Yes Yes
6 Speed Control of Double Acting Cylinder with Flow Control (Meter In) Yes Yes
7 Speed Control of Double Acting Cylinder with Flow Control (Meter Out) Yes Yes
8 Pneumatic AND Gate Operation Yes Yes
9 Pneumatic OR Gate Operation Yes Yes
10 Operation of Single Acting Cylinder with AND Gate and 3/2 Way DCV Yes Yes
11 Operation of Pneumatic Motor with Speed Regulator Yes Yes
12 Operation of Pneumatic Motor with AND Gate and 3/2 Way Direction Control Valve Yes Yes
13 Operation of Double Acting Cylinder through Control Valve Momentary Trigger Yes Yes
14 Study of Quick Exhaust Valve Yes Yes
15 Study of Vacuum Clamp Yes Yes
16 Pick and Place with Vacuum Clamp Yes Yes
17 Operation of Two Cylinders in Series Yes Yes
18 Operation of Two Cylinders in Parallel Yes Yes
19 Operation of 5/2 Way Single Pilot Operated Direction Control Valve Yes Yes
20 Operation of 5/2 Way Double Pilot Operated Direction Control Valve Yes Yes
21 Two Step Speed Control of Double Acting Cylinder Yes Yes
22 Two Step Speed Control of Pneumatic Motor Yes Yes
23 Sequencing of D A Cylinder with Pneumatic Motor Yes Yes
24 Sequencing of D A Cylinder with S A Cylinder Yes Yes
25 Introduction to Pressure Switch Yes Yes
26 Introduction to Relay and Contactor Yes Yes
27 Introduction to Sensors Yes Yes
28 Introduction to Programmable Logic Controller review Yes Yes
29 Timer, Counter instructions in PLC Yes Yes
30 PLC Registers & Compare Function Yes Yes
31 Continuous Operation of Single Acting Cylinder with Single Solenoid Valve No Yes
32 Continuous Operation of Double Acting Cylinder with Single Solenoid Valve No Yes
32A Operation of Double Acting Cylinder with Single Solenoid Valve No Yes
33 Continuous Operation of Single  Acting Cylinder with 3/2 Position Single Sol valve – AND Gate No Yes
34 Continuous Operation of Single  Acting Cylinder with 3/2 Position Single Sol valve – OR Gate No Yes
35 Continuous Operation of Double Acting Cylinder with 5/2  Single Sol valve – AND Gate No Yes
36 Continuous Operation Of Double Acting Cylinder With 5/2 Double Solenoid Valve – OR Gate No Yes
37 Continuous Opertion Of Double Acting Cylinder With 5/2 Double Solenoid Valve – AND Gate No Yes
38 Continuous Opertion Of Double Acting Cylinder With 5/2 Double Solenoid Valve – NOR Gate No Yes
39 Opertion Of Double Acting Cylinder With 5/3 Double Solenoid Valve – NAND Gate No Yes
40 Introduction to UP  / DOWN Counters No Yes
41 NOR gate operation with electrical switches to operate double acting cylinder No Yes
42 Operation of Air Motor with Timer using 3 way 2 position Single Solenoid Valve No Yes
43 Sequencing Of Two Cylinders ( A+  B+) ; (A-  B-) No Yes
44  DA Cylinders A & B Move Forward And Reverse For 3 Cycles, Then Pneumatic Motor Operates For 5 Sec No Yes
45 Operation Of Double Acting Cylinder With Double Solenoid Valve With ON Time Delay No Yes
46 Operation of Double Acting Cylinder with Single Solenoid Valve With OFF Time Delay No Yes
47 Continuous Operation of Double Acting Cyl With Double Solenoid Valve snd DOWN Counter No Yes
48 Continuous Operation of Double Acting Cylinder with 5/2 Double Solenoid Valve and UP Counter No Yes
49 Sequencing  Of Three Cylinders    A+  B+ C+ , C- B- A- No Yes
50 Sequencing  Of Three Cylinders A+  B+ C+ ( C- B- A- ) With Time Delay No Yes

Hydraulic - Pneumatic Circuit Design and Simulation Software

IRAI Software Features

  • Circuits can be simulated in the softwareCircuits can be simulated in the software
  • Pneumatic Circuits can be designed / constructed in  Automgen software
  • The same circuits can be performed on Hytech –  Pneumatic training kit directly through software
  • Library of the software contains more than 4000  hydraulic components
  • PLC ladder diagram can be designed and dynamically  updated in Siemens / ABB / OMRON PLC
  • Vital parameters such as flow rate / pressure can be  tested at various points in the circuit
  • Validity of Automgen software is Perpetual (Valid for  lifetime)

Optional Accessories

  • Pneumatic Wall Charts
  • Classroom Teaching Material
    • Basic Level
    • Advance Level
  • Automation Modules
    • Sorting Conveyor
    • Press Application
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