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COMPUTER CONTROLLED ELECTROHYDRAULIC TRAINER KIT WITH PLC

Key Features of Hytech Electrohydraulic Trainer Kits:

  • Simulation Mode
  • Software from IRAI France
  • Complete Flexibility in PLC operation
  • Online Simulation of Hydraulic circuits
  • Dynamic Ladder Diagram Updation
  • Online simulation and updation of PLC Programs
  • Completely controlled through computer / software
  • Compatible with Siemens / Allen Bradley / Mitsubishi PLC
  • Aluminium Alloy mounting panel for quick mounting and dismounting
  • Hydraulic components from Reputed brands such as Rexroth / YUKEN / EATON
  • Hydraulic System Test pressure of 70 Bar and continuous operating pressure of 40 Bar
  • Hydraulic circuits can be designed in software and the same can bedemonstrated on training kit

Features of Basic Hydraulic Trainer Kit:

  • Introduction to Hydraulics
  • Fundamentals of Hydraulics
  • Basic Requirement of Hydraulics
  • Introduction to Hydraulic Components
  • Introduction to hydraulic symbols and circuits
  • Simulation of Hydraulic Circuits on AutomSIM Software

Prestigious Customers:

  • Maruti Suzuki CDC(Capability Development Center)
  • Ministry of MSME
  • Indo German Tool Room (IGTR)
  • IL&FS – National Skill Development Center
  • National Institute of Technology – Warangal
  • MSME Mumbai

List of Components

List of Components for Hydraulic Training Kits (Basic and Advance)
Component Quantity Make
Basic Advance
Trolley (Aluminum Channel) with frame & caster wheels with Brake (Loadcapacity: 400 Kg) 1 1 Reputed make
Hydraulic tank with 30 Litre capacity, Oil cleanliness: Level 8 (With suction filter and return line filter) 1 1 Repued make
Variable Frequency Drive for studying pump characteristics × 1 Siemens
Three Phase flange mounted electric motor 2 HP  -1500  rpm 1 1 Siemens
Pressure Gauge 0 to 100 Bar. Glycerin filled 3 × Baumer / Burdon make
Push to read Pressure Gauge Isolator × 1 Repued make
Gear Pump (Flow Rate: 8 LPM, Max Pressure: 70 Bar) 1 × Dowty / Yuken / Rexroth
Vane Pump (Flow Rate: 6 LPM, Max Pressure: 140 Bar) × 1 Yuken / Rexroth / Eaton
Hydraulic Motor Bidirectional . 1 1 Eaton / Yuken / Danfoss
Pressure Relief Valve (Direct operated relief valve) 1 2 Yuken / Rexroth
Flow Control Valve (Non Pressure Compensated) with Check Valve . 2 2 Yuken / Rexroth / Eaton
Flow Control Valve (Pressure Compensated) with Check Valve 1 1 Yuken / Rexroth / Eaton
Pressure Sequence Valve 1 1 Yuken / Rexroth / Eaton
Pressure Reducing Valve × 1 Yuken / Rexroth / Eaton
Four way Two position manually operated direction control valve 1 1 Yuken / Rexroth / Eaton
Four way Three position manually operated direction control valve – Tandem Center 1 1 Yuken / Rexroth / Eaton
Four way Three position manually operated direction control valve – Closed Center × 1 Yuken / Rexroth / Eaton
Single Acting Cylinder (Stroke: 100mm, Dia: 25mm, Test Pressure: 70 Bar) 1 1 Rexroth / Eaton / SMC
Double Acting Cylinder  (Stroke: 200 mm minimum Test Pressure 130 Bar) 1 2 Rexroth / Eaton / SMC
Check Valve Direct Operated 1 1 Yuken / Rexroth / Eaton
Single Pilot Operated Check Valve × 1 Yuken / Rexroth / Eaton
Needle Valve × 1 Yuken / Rexroth / Eaton
Pressure Switch × 1 Yuken / Rexroth / Eaton
Four Way Three Position Double solenoid operated direction control valve × 3 Yuken / Rexroth / Eaton
Four Way Two Position Single solenoid operated direction control valve × 1 Yuken / Rexroth / Eaton
Proximity Sensors (Test Voltage 30 V DC max) × 8 Omron / Contrinex
Electrical control panel  with all safety  precautions and  230 Volts  short  circuit  protection safety as per DIN standard × 1 Reputed make
DC Power supply with modulator and rectifier × 1 NHP / Omron
PLC with 18 Input and 12 Output with Modbus communication  and PLC  Ladder download facility × 1 Siemens (S7 200 Smart)
Intel Mother board Computer with 21 inch LED Monitor with Bluetooth keyboard and mouse × 1 Reputed make
Automgen (IRAI France) – Hydraulic Circuit Simulation Software with Dynamic PLC Ladder updation facility × 1 IRAI France
Complete trainer kit can be operated directly from software
Automgen (IRAI France) – Hydraulic Circuit Simulation Software 1 × IRAI France

List of Experiments

List of Components for Hydraulic Training Kits (Basic and Advance)
Experiment No Name of the experiment Basic Advance
1 Fundamental of pressure and force YES YES
2 Fundamental  of  flow rate , velocity , work and power YES YES
3 Introduction of control valves YES YES
4 Study   of pressure  builtup in hydraulic  circuit YES YES
5 Operation of single acting cylinder with 4/2 way DC valve YES YES
6 Operation of double acting cylinder with 4/2 way DC valve YES YES
7 Operation of double acting cylinder with 4/3 way DC valve YES YES
8 Operation of  hydraulic motor with 4/2 way DC valve YES YES
9 Operation of  hydraulic motor with 4/3 way DC valve YES YES
10 Introduction of  flow control valve YES YES
11 Speed control of double acting cylinder YES YES
12 Speed  control of hydraulic  motor YES YES
13 Meter in speed  control  circuit YES YES
14 Meter out circuit YES YES
15 Bleed off  circuit YES YES
16 Introduction of sequence valve YES YES
17 Introduction of pressure reducing valve YES YES
18 Two cylinders in series YES YES
19 Two cylinders in parallel. YES YES
20 Sequencing of hydraulic cylinder and motor YES YES
21 Sequencing of two hydraulic cylinders YES YES
22 Use of  pressure reducing valve  to vary  clamping  force YES YES
23 Introduction of check valve YES YES
24 Introduction of single pilot check valve YES YES
25 Cylinder position control by single pilot check valve. YES YES
26 Introduction of  relay and solenoid NO YES
27 Introduction of  sensors, limit switch NO YES
28 Inch  control of   double acting  cylinder  with solenoid valve NO YES
29 Inching  control of   hydraulic motor  with solenoid valve NO YES
30 Introduction of PLC  and PLC interface NO YES
31 Operation of single acting cylinder with 4/2 way single sol valve NO YES
32 Operation of double acting cylinder with single solenoid valve NO YES
33 Continuous operation of  single acting cylinder with 4/2 way single sol valve – AND  gate NO YES
34 Operation of single acting cylinder with single sol valve –OR  gate NO YES
35 Operation of  double acting  cylinder with single sol. Valve –AND  gate NO YES
36 Operation of  double acting  cylinder with  double sol. Valve –OR gate NO YES
37 Operation of  double acting  cylinder with double sol. Valve –AND  gate NO YES
38 Operation of  double acting cylinder with double sol valve –NOR  gate NO YES
39 Operation of  double acting  cylinder with double sol. Valve –NAND  gate NO YES
40 Introduction  of  up  counter NO YES
41 Introduction  of    down counter NO YES
42 Hydraulic motor will stop after 5 rotation NO YES
43 NAND gate operation with electrical switches double acting cylinder NO YES
44 Continuous operation of double acting cylinder with double solenoid valve NO YES
45 Sequencing of cylinders: (A+B+), (A-B-) NO YES
46 Operation of double acting cylinder with single  solenoid valve with on time delay NO YES
47 Operation of double acting cylinder with double  solenoid valve with on time delay NO YES
48 Continuous operation of double  acting cyl. with  double sol valve and down counter NO YES
49 Continuous operation of double  acting cylinder with  double sol valve and up counter NO YES
50 Sequencing of two cylinders: cylinder A  extends and retracts then cylinder B extends and retract NO YES

Hydraulic - Pneumatic Circuit Design and Simulation Software

IRAI Software Features

  • Circuits can be simulated in the software
  • Validity of Automgen software is Perpetual (Valid for lifetime)
  • Library of the software contains more than 4000 hydraulic components
  • Pneumatic Circuits can be designed / constructed in Automgen software
  • Vital parameters such as flow rate / pressure can be tested at various points in the circuit
  • The same circuits can be performed on Hytech – Pneumatic training kit directly through software
  • PLC ladder diagram can be designed and dynamically updated i n Siemens / ABB / OMRON PLC

Optional Accessories

  • Hydraulic Wall Charts
  • Classroom Teaching Material
    • Basic Level
    • Advance Level
  • Proportional and Servo Valves Modules with controller card
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